Corrugators Machine

Corrugators Machine: Advanced Corrugated Pipe Manufacturing Solutions by ITIB India

ITIB Machinery India Pvt. Ltd. is a leading corrugator machine manufacturer with over five decades of European engineering heritage combined with Indian manufacturing precision. Our corrugators machines are designed for the high-speed production of single wall and double wall corrugated pipes using thermoplastic materials including PE, PP, PVC, PA, EVA, and more.
As part of the global ITIB Group, our corrugators serve diverse industries ranging from construction and infrastructure to telecommunications, automotive, and medical sectors. Whether you need a compact corrugator for small-diameter pipes or a high-output production line for large-diameter drainage systems, ITIB India delivers the precision, reliability, and performance your business demands.
Explore our complete corrugator machine manufacturer capabilities, or request a custom solution for your specific production requirements.

What Is a Corrugators Machine?

A corrugators machine (also referred to as a corrugator) is an industrial extrusion system designed to produce corrugated plastic pipes and tubes. The machine works by extruding molten thermoplastic resin through a die head, which then passes through a series of corrugating mold blocks that shape the pipe into its characteristic ribbed or corrugated profile.
The corrugation process creates pipes with significantly higher structural strength compared to smooth-wall pipes of the same material thickness. This makes corrugated pipes ideal for applications requiring flexibility, impact resistance, and load-bearing capacity, such as underground drainage, cable protection, and fluid transport systems.
ITIB India’s corrugators are available in two primary configurations: Single Wall Corrugators that produce pipes with a corrugated profile on both the inner and outer surfaces, and Double Wall Corrugators that create pipes with a corrugated outer wall and a smooth inner wall for optimized fluid flow.

ITIB India’s Complete Corrugators Machine Range

ITIB India offers a comprehensive portfolio of corrugators machines, each engineered for specific pipe diameter ranges and production requirements. Our machines cover pipe sizes from 4.5mm inner diameter to 75mm outer diameter, ensuring coverage across virtually all corrugated pipe applications.

Single Wall Corrugator Machines

Our single wall corrugators produce pipes from 4.5mm I.D. up to 65mm O.D. Available models include:

  • Form 15-70 – Compact corrugator for pipes from 4.5mm to 14mm I.D. Ideal for electrical conduits and medical tubes
  • Form 15-110 – Extended capacity corrugator for pipes from 4.5mm to 21mm I.D. Suitable for harness pipes and washing machine pipes
  • Form 32-52/72 – Mid-range corrugator for pipes from 10mm to 32mm I.D. Widely used for sanitary pipes
  • Form 32-72/92 – High-output corrugator for pipes from 16mm to 38mm I.D. Suited for telecom ducts and industrial applications
  • Form 65-54/74 – Large-diameter corrugator for pipes from 25mm to 65mm O.D. Designed for heavy-duty drainage and infrastructure applications

View the complete single wall corrugated pipe making machine specifications and datasheets.

Double Wall Corrugator Machines

For applications requiring smooth inner bore and high ring stiffness, our double wall corrugators produce pipes from 40mm to 75mm O.D. Available models include:

  • Form 75-64 – Produces DWC pipes from 30mm to 75mm diameter. Features advanced mold block technology and precision cooling systems.
  • Form 75-96 – Extended production line configuration for higher throughput. Supports continuous operation with automated mold block management.

Explore the complete double wall corrugated pipe making machine range and technical specifications.

Single Wall vs Double Wall Corrugators: Comparison


Feature		Single Wall CorrugatorDouble Wall Corrugator
Pipe StructureCorrugated inner and outer wallCorrugated outer, smooth inner wall
Pipe Diameter Range4.5mm I.D. to 65mm O.D.40mm to 75mm O.D.
MaterialsPE, PP, PVC, PA, EVAPE, PP, PVC, PA, EVA
Key ApplicationsElectrical conduits, medical tubes, harness pipes, washing machine hosesUnderground drainage, cable protection, sewage systems, stormwater management
Ring StiffnessModerateHigh (dual-wall construction)
Flow CharacteristicsTextured inner surfaceSmooth inner bore for optimal fluid flow
ITIB ModelsForm 15-70, 15-110, 32-52/72, 32-72/92, 65-54/74Form 75-64, Form 75-96

Applications of ITIB Corrugators Machines

ITIB India’s corrugators machines serve a wide spectrum of industries. Each application demands specific pipe characteristics, and our machine range ensures precise production for every use case:

01.
Infrastructure and Construction

Corrugated pipes produced on ITIB corrugators are extensively used in underground drainage, stormwater management, and sewage networks. The structural rigidity of corrugated profiles makes them ideal for buried applications where load-bearing performance is critical. Learn more about the advantages of corrugated pipes for drainage applications.

02.
Telecommunications

ITIB corrugators produce telecom ducts designed for protecting optical fibre cables during underground installation. These ducts provide safe, secured cable routing for long-distance telecom networks.

03.
Electrical and Automotive

Our machines manufacture electrical conduits for wire protection and harness pipes that meet German and Japanese automotive specifications. ITIB corrugators can produce pipes from 4.5mm I.D. up to 63mm O.D. to match precise automotive requirements.

04.
Medical and Sanitary

Precision-engineered corrugated medical tubes and sanitary pipes are produced on our Form 15 and Form 32 series corrugators, delivering the tight tolerances and material purity required for healthcare and sanitary applications.

05.
Home Appliances

ITIB corrugators produce flexible corrugated hoses used in washing machine pipes and other home appliance connections, requiring durability, flexibility, and chemical resistance.

Why Choose ITIB India’s Corrugators?

ITIB India is renowned for its turnkey project expertise. Our turnkey approach covers everything required to get your corrugated pipe production line operational:

As part of the global ITIB Group, ITIB Machinery India Pvt. Ltd. brings over five decades of European corrugator engineering expertise to the Indian market. Our machines are designed in collaboration with ITIB’s international R&D centres, ensuring world-class precision and reliability.

Beyond standalone machines, ITIB India provides complete turnkey project solutions covering plant layout design, equipment supply, installation, commissioning, and operator training. Our turnkey capability ensures your production line is operational and optimized from day one.

From the compact Form 15-70 to the high-capacity Form 75-96, ITIB India offers a complete corrugators machine range that covers virtually every corrugated pipe diameter and application. Combined with our coilers, you get an end-to-end production solution.

ITIB India’s commitment extends beyond delivery. Our dedicated service team provides comprehensive installation support, process optimization, troubleshooting, and ongoing maintenance services to maximize your machine uptime and production efficiency.

ITIB corrugators process a wide range of thermoplastic materials including PE, PP, PVC, PA, EVA, and custom polymer blends. This versatility allows manufacturers to target multiple markets and applications from a single machine platform.

Frequently Asked Questions

ITIB corrugators machines are compatible with PE (Polyethylene), PP (Polypropylene), PVC (Polyvinyl Chloride), PA (Polyamide), EVA (Ethylene Vinyl Acetate), and other thermoplastic compounds. The specific material selection depends on the end application requirements.

Our single wall corrugators produce pipes from 4.5mm I.D. up to 65mm O.D. Our double wall corrugators produce pipes from 40mm to 75mm O.D. This combined range covers virtually all commercial corrugated pipe applications.

A single wall corrugator produces pipes with a corrugated profile on both the inner and outer surfaces. A double wall corrugator creates pipes with a corrugated outer wall for structural strength and a smooth inner wall for optimal fluid flow. Double wall pipes offer higher ring stiffness and are preferred for underground drainage and sewage applications.

Yes. ITIB India provides complete installation support, operator training, process optimization, and ongoing technical assistance. For turnkey projects, our team handles everything from plant layout to commissioning. Contact us for details.

Absolutely. ITIB India specializes in turnkey corrugated pipe production solutions that include the extruder, corrugator, cooling system, haul-off unit, and coiler. We design and commission complete production lines tailored to your specific output requirements and pipe specifications.

ITIB Machinery India Pvt. Ltd. has its registered office in Mumbai, with an administrative office in Ghatkopar (East), Mumbai, and a warehouse facility in Bhiwandi, Maharashtra. Our service network covers clients across India and internationally.

Get Started with ITIB India’s Corrugators Machines

Whether you are looking to establish a new corrugated pipe production facility or upgrade your existing machinery, ITIB India has the corrugators machine solution for your requirements. Our team of engineers will work with you to identify the optimal machine configuration, materials, and production setup for your business.

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